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洗涤工厂中,一件工衣制服的基本流程是:洗涤、烘干、折叠、打包,而用到的设备无非是洗脱机/洗衣龙+烘干机。这些都是连贯性操作,一个阶段未完成,另一个阶段就无法进行,效率低,操作人员劳动强度大,并且烘干品质并不理想。
用干衣龙自动折叠生产线替换烘干机后,效果可以看到。
干衣龙物流输送系统是一项连续式流程作业,即一个流程完成后,服装自动进入下一个流程,上一个流程循环进行再加工,大大提高了效率。服装挂装进入输送线,输送线带着服装连续循环进入干衣龙,在干衣龙箱体中进行加热烘干,挂烫整形。高速度热蒸气快速通过吊挂着的服装使其干燥,纤维变软,有效防止衣物变皱,提高了熨烫品质。重要的是干衣龙的热风可循环重复利用,节省能源。
烘干完成后,输送线将服装自动输送至折叠机,进行自动折叠包装。实现了服装从烘干、分类、折叠的全自动流水式作业,提高了生产效率与烘干品质、节省能源、减少人工、降低劳动强度。
以上海某医疗洗涤工厂为例,以1000件衣物/小时计,普通烘干机2台与干衣龙1台加工衣折叠机2台的能耗与人工成本对比:
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